Wednesday, November 16, 2016

week 11 die switching mechanism

This week me in and I couldn't manage a time to meet, so I stayed home and did some design on the quick die-switching mechanism since the bender is being built at his house. I did some research about expandable die, similar to a transforming table where it transforms from a small circle to a larger circle. This mechanism require extreme precision and internal design. So what I think is most suitable is to make multiple dies with different desired redii and develop a quick switching mechanism to quickly switch out different dies so the future bending and testing can be done easily. Below is some sketches of the design.

Wednesday, November 9, 2016

Week 10: individual writing assignment #2 and plotting 1:1 scaled drawing.

The second individual writing assignment is due this week on 11/9/2016. I worked on that as well as the plotting the actual curve onto multiple pieces of paper.

From previous week, i confirmed that the intended curve radius from last year was 20". After some research on how plot 1:1 drawing, I used Sketchup to make the drawing and export it as a PDF file. then use adobe PDF reader to print the drawing as a poster in Sketchup does not allow me to print with multiple paper.


Result was successful:


Wednesday, November 2, 2016

Week 9 - measurement of previous team's product

I measured the curved aluminum of the 3 corners of the track. the forth corner is missing so theres no data from it. I measured it using a compass and a ruler. I took 3 measurements from each bent aluminum and averaged them. Aluminum#2 and 3 is somewhat consistent but aluminum number 1 had a reading of 22.625" radius that is not acceptable. I assumed that the previous team did not have a consistent machine that do the bending.